EV AC liquid cooled PM synchronous,
induction and hybrid 3 phase motors |
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All featured motors are liquid cooled AC induction (BRUSA HSM6.17.12 is hybrid) machines designed specifically for use in electric vehicles and to work with matching power inverters. The rated (1 hr) power ranges from 3.5 kW to 67 kW. All models will handle higher (2x...4x depending on the duration) peak power, often limited only by the inverter. Induction motors have built in shaft speed and position sensor, interfaced to the power inverter. The shaft RPM signal is available from the inverter's interface to the dash panel in the form of either variable frequency square wave to drive stock tachometer, or binary encoded if digital RPM display is preferred. Motors may come with different shaft and front flange options. Siemens AC motors are high voltage models meant to be run by inverters with standard electric bus DC input voltage of 650VDC. If a Siemens motor purchased by itself, make sure you have matching inverter to run it with. MES motors with <24 kW reted power can be ordered with or without fixed single gear reduction box. Optionally motors have mechanical or electronic output for speedometer and integrated parking brake. BRUSA HSM6.17.12 hybrid motor is special type; its design and characteristics are blend of induction and synchronous motors - they feature squirrel cage rotor as for ASM6.17.12 motor with embedded rare earth permanent magnets. This allows to combine advantages of induction motors at lower RPM and synchronous machines at higher RPM. Distinctive advantage of such hybrid motor is nearly constant power curve at constant power region up to the top RPM unlike noticeable fall off for induction motor. The MES 200-75 through MES200-150 motors can be supplied with or without Carraro gearbox which contains single 8.654:1 reduction gear and differential ready to be linked to the half-shafts of a vehicle. The rated power Carraro gear box can handle is 30kW, therefore higher power motors (200-175 and above) cannot be used with this gear box. MES 200-330W motor is special - it comes with smooth keyed shaft designed by MMC and meant to couple with transmission using standard taper lock QD bushing p/n 117393 (Dodge catalog). Also the front flange of this motor is made of iron rather than aluminum for 200-75 through 200-250 motors. |
Main specifications1
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Manufacturer, Motor type |
Overview | Rated /max inverter DC input voltage |
Rated power |
Rated |
Rated |
Max |
Max |
Max |
Max |
Shaft / gear |
Dimen- |
Weight |
| SIEMENS 1PV5135-WS24 induction |
|
520V / 900V |
61kW | 3,500 | 160 Nm @145A | 150kW | 370 Nm@300A | 400 A
peak 282 A rms |
10,000 | 90 kg |
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| SIEMENS 1PV5135-WS28 induction |
|
650V / 900V |
67kW | 3,500 | 160 Nm @124A | 150kW | 360Nm@250A 430Nm@300A |
400 A
peak 282 A rms |
10,000 | 90 kg |
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| BRUSA ASM 6.17.12 induction |
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320V / 400V | 27 kW | 4,000 | 65Nm@117A | 54kW | 192 Nm | 300 A rms | 11,000 | Involuted spline | 245 x 284 dia | 49 kg |
| BRUSA ASM 8-24-10 induction (More details) |
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320V / 400V | 25 kW | 1,900 | 125 Nm@89A | 53 kW | 530 Nm | 261 A
peak 185 A rms |
6,000 | Involuted spline 30 x 34 DIN 5481 |
350 x 350 x 240 |
68 kg |
| BRUSA HSM 6.17.12 hybrid |
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320V / 400V | 40 kW | 3,500 | 85Nm@121A | 82kW | 223 Nm | 300 A rms | 11,000 | Involuted spline | 245 x 284 dia | 53 kg |
| MES 200-75 to 200-150 induction |
185V / 400V |
9 kW to 18kW (3kW increments) |
2,850 | 30 Nm to 60 Nm |
n/a | n/a | n/a | 9,000 | Carraro 8.64:1 Dim. |
Dim A: 216 mm to 290 |
34 kg to 45kg |
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| MES 200-175 to 200-250 induction |
185V / 400V |
21 kW to
30kW (3kW increments) |
2,850 | 70 Nm to 100 Nm |
n/a | n/a | n/a | 9,000 | Involuted spline | Dim A: 316 mm to 391 |
49kg to 61kg |
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| MES 200-330 induction |
185V / 400V |
40kW | 2,850 | 130 Nm | n/a | 300 Nm | n/a | 9,000 | Smooth keyed 40mm dia |
Dim A: 471 mm |
80 kg |
1 All specifications for Siemens motors are based on coolant flow rate of 8 liters per minute (2.11 GPM) and a maximum motor coolant inlet temperature of 55°C (131°F). For guaranteed minimum lifetime of 5000 h, the maximum permissible winding temperature is 175°C (347°F). Specifications for BRUSA motor are based on coolant flow rate of 5 liters per minute (1.32 GPM) and a maximum motor coolant inlet temperature of 65°C (149°F). 2 Max motor
ratings (for 1.5 min or less) are governed by limitations of respective inverter. 520VDC
input for 5135WS24 650VDC input for 1PV5135WS28 motor; |