EVisionTM - Universal Monitoring and Measurement Instrument
for pure Electric or Hybrid Vehicle or Boat

Updated Feb 21 '2008


2displays.jpg (109778 bytes)

METRIC MIND ENGINEERING

EVisionTM is sophisticated instrument which allows to monitor, accurately measure and record many parameters related to a traction battery. It is designed primarily for use  in an electric vehicle, but since it is a battery performance instrument, it can be used in an electric boat, bus, motorcycle, any type of hybrid vehicle, or in general in any application (including stationary) where its battery parameters have to be monitored.

As a vehicle instrument, it meant to replace e-meter type of gadget and thus provide many more functions and flexible user configurable display options while getting rid of numerous e-meter shortcomings. EVisionTM not only acts as a "fuel gauge" of an EV or HEV, but also tracks (and logs with external PC) about 15 different parameters. Any three parameters can be displayed at once - two using digital readout (two 3 digit 7-segment LED displays) and one - using 25 segments analog bar. User can assign any of about 15 parameters to any of 3 displays where respective unit identifires are available, creating custom "page". 20 pages are stored in memory and selectable at the touch of remote button. In addition, EVisionTM is equipped with stock analog fuel gauge driver allowing using existing fuel gauge on the dash as traction battery SOC monitor. The instrument is powered from the traction battery pack via internal isolated DC-DC converter and does not require any external power to function. It will monitor and display status of auxiliary 12V battery any vehicle typically equipped with, but does not need 12V battery to be present at all. EVisionTM is fitted with galvanically isolated RS232C serial port for capturing streaming data and uploading/downloading configuration files. All parameters and values are date stamped and continuously streamed out in NMEA ASCII format whether acknowledged/captured or not. Corresponding PC software is included. GUI to download configuration is written for PC, Mac and Linux platforms. however it is only an interface for serial port download handler such as Windows hyperterminal, therefore identical job can be performed using any terminal software such as Z-terminal for Mac or any serial comm. pack for Linux.

Here is the testimonial of the first beta tester John Wayland who installed and evaluated EVisionTM in his White Zombie - world's quickest street legal electric drag racing vehicle.


Specification for pilot pre-production units is listed below.

Measured and displayed parameters:

Traction battery

  • Instantaneous voltage, V
  • Instantaneous current in or out, A
  • Instantaneous power in or out, kW
  • Current capacity, Ah
  • Current energy, kWh
  • Current SOC, %
  • Current temperature (highest of 2 zones), °C
  • Indication of direction of battery current, OUT (drive) or IN (regen or charging)
  • Cycle life counter, full cycles
  • Traction battery imbalance detection and measurement

Auxiliary 12V battery

  • Instantaneous voltage (V)

Vehicle

  • Current vehicle speed, mph1
  • Energy consumption, Wh/mile and/or miles/kWh2
  • Odometer2
  • DTE (Distance to empty) estimation2
  • TTF (Time to Full) estimation in charging mode
  • Indication of charging status
  • Stock analog fuel gauge drive
  • Night time display and HMI dimming
  • Power steering control output2
  • Sleep with wake up on ignition or charge
  • Automatic drive/charge/idle mode detection
  • No power consumed from onboard auxiliary 12V battery; no auxiliary 12V battery required for full functionality.

Instrument

  • Streaming running data out from the serial port
  • Download and Upload instrument configuration parameters, user preference, battery and vehicle parameters
  • Long retention of internal RTC setup for correct time stamping without power applied (~ 1 week).

Optional functions are:

  • Tire pressure measurement, all 4 wheels, PSI3
  • Cruise control or power steering control2
  • Charger, BMS and other subsystems interface via I/O expansion module

EVisionTM consists of at least 4 sub-blocks - main controller, HMI (remote user interface via rotary encoder) shunt measurement PCB and external or in-dash display. Optional speed sensor is required for efficiency and distance estimation calculations. Inter-component communication is implemented via CAN bus. Front end measurement hardware is based on BRUSA Ah counter shunt and measurement PCB to maintain backward compatibility with legacy BRUSA Ah counters. Thus existing BRUSA Ah counter owners can keep their measurement board with shunt and upgrade only EVisionTM display and main controller. Display comes in 2 flavors: external in a spherical enclosure and internal - without enclosure (for in-dash integration). 12V auxiliary battery voltage is monitored, but not used to power EVisionTM. In fact 12V power doesn't have to be present for proper instrument operation. The power is supplied directly from the main traction pack and the power consumed is about 2 W in running mode and about 300 mW in sleep mode.

On this example of external display, vehicle efficiency (Wh/mile - US version) is configured for upper display, battery power (kW) - for lower display and battery relative state of charge (%SOC) - for the analog bar, acting as a fuel gauge. Relative SOC level is also outputted through the analog gauge driver as PWM signal.

1 US models use Imperial units (distance - miles, speed - MPH, tire pressure - PSI). EU models use metric units (distance - kilometers, speed - km/h, pressure - bars). Currently temperature is always expressed in °C. Computed values and correct units such as Wh/mile for US or Wh/km for EU are displayed accordingly.

2 Speed sensor required

3 Tire pressure sensors required

M2-RG-US  scheduled to be released to pilot production in Q3 2007. M2-RG-EU. M2-BW-US and M2-BW-EU planned to follow in 2008. Not all the features listed may be available immediately. PC software and EVisionTM firmware may need to be upgraded to enable all the features. Upgrades are free and downloadable from this web site. Inquire about particular feature set and limitations of current production model. Expansion module and associated functionality is not currently available.

Features currently disabled in pilot production units and pending implementation:

  • Odometer function (only software support is needed)
  • Tire pressure monitoring (software support and hardware sensors and transmit/receive modules are required)
  • Expansion module control (software support and hardware modules are required)
  • Reconfiguring defaults by using HMI - (only software support is needed)

 

Main electrical characteristics (preliminary, subject to revision):

  Model M3-GR-US, M3-GR-EU M2-BW-US, M2-BW-EU
  Display color   Upper digital - green, lower digital - red,
  analog bar - yellow
  Upper digital - white, lower digital - blue,
  analog bar - white and blue
  Measured current range   (0.01...250A or 0.02...500A in or out standard.
  Custom shunts for higher current up to 2,500A readout available.
  Resolution and accuracy reduced proportionally)
  Measured traction battery voltage   60...512 VDC
  Measured aux. 12V battery voltage   0...16 VDC
  Measured traction battery capacity   0...999 Ah
  Measured traction battery energy storage   0...999 kWh
  Measured traction battery relative SOC   0...100%
  Measured traction battery power   0...650 kW
  Measured temperature   -35°C...+99°C
  Full charge cycles counter   0...65535 cycles
  Driving efficiency (energy consumption)   0...999 Wh/mile (US),  0...999 Wh/km (EU)
  Peukert exponent configurable range   1.00...1.50
  Power supply current (from traction pack)   6 mA @ 350VDC, 20 mA @100 VDC (running mode, no optional expansion module)

 

Display unit dimensions

External display In-dash display

 evision_round_front-s.gif (3454 bytes)

evision_round_side-s.gif (4116 bytes)

evision_indash_face-s.gif (3674 bytes)

evision_indash_top-s.gif (1405 bytes)

 

Model selection matrix guide:

selection2tr.gif (6289 bytes)

* The temperature is always displayed in °C.

 

Model comparison table:

   Parameter

M2 model M3 model
  Efficiency live data available   No Yes
  Tire pressure data available*   No Yes*
  Analog fuel gauge driver available   No Yes
  Vehicle speed data available   No Yes
  Serial interface data streaming   No Yes

   * External hardware required - currently not implemented

 

NOTE: Currently only following models are available in pilot production:

MMC-M3-N00-GR-US
MMC-M3-N10-GR-US
MMC-M3-300-GR-US
MMC-M3-310-GR-US
MMC-M3-400-GR-US
MMC-M3-410-GR-US
MMC-M3-500-GR-US - special order, subject to additional lead time
MMC-M3-510-GR-US - special order, subject to additional lead time

 

  User manual download (draft, v 0.9.01, 1.1Mb pdf file)
  NMEA serial data string fields definition (14 kb pdf file)
  RS232 streaming data string example (v3, 10 kb pdf file)
  CAN frame signals info (41 kb pdf file)
  CAN node TX signals info (16 kb pdf file)
  CAN node RX signals info (22kb pdf file)
  CAN frames info (37kb pdf file)
  CAN network info (10 kb pdf file)
  ECUs info (10 kb pdf file)

  Unit conversion page
  Price list
  Secure order form



Copyright © 1999-2008 Metric Mind Corporation
Disclaimer