EVisionTM - Universal Monitoring and Measurement Instrument
for pure Electric or Hybrid Vehicle or Boat

Updated Apr 07 '2009


2displays.jpg (109778 bytes)

METRIC MIND ENGINEERING PRESENTS

EVisionTM is sophisticated instrument which allows to monitor, accurately measure and record many parameters related to a traction battery. It is designed primarily for use  in an electric vehicle, but since it is a battery performance instrument, it can be used in an electric boat, bus, motorcycle, any type of hybrid vehicle, or in general in any application (including stationary) where its battery parameters have to be monitored.

As a vehicle instrument, it meant to replace e-meter type of gadget and thus provide many more functions and flexible user configurable display options while getting rid of numerous e-meter shortcomings. EVisionTM not only acts as a "fuel gauge" of an EV or HEV, but also tracks (and logs with external PC) about 15 different parameters. Any three parameters can be displayed at once - two using digital readout (two 3 digit 7-segment LED displays) and one - using 25 segments analog bar. User can assign any of about 15 parameters to any of 3 displays where respective unit identifires are available, creating custom "page". 20 pages are stored in memory and selectable at the touch of remote button. In addition, EVisionTM is equipped with stock analog fuel gauge driver allowing using existing fuel gauge on the dash as traction battery SOC monitor. The instrument is powered from the traction battery pack via internal isolated DC-DC converter and does not require any external power to function. It will monitor and display status of auxiliary 12V battery any vehicle typically equipped with, but does not need 12V battery to be present at all. EVisionTM is fitted with galvanically isolated RS232C serial port for capturing streaming data and uploading/downloading configuration files. All parameters and values are date stamped and continuously streamed out in NMEA ASCII format whether acknowledged/captured or not. Corresponding PC software is included. GUI to download configuration is written for PC, Mac and Linux platforms. however it is only an interface for serial port download handler such as Windows hyperterminal, therefore identical job can be performed using any terminal software such as Z-terminal for Mac or any serial comm. pack for Linux.

Here is the testimonial of the first beta tester John Wayland who installed and evaluated EVisionTM in his White Zombie - first world's quickest street legal electric drag racing vehicle.


Specification for pilot pre-production units is listed below.

Measured and displayed parameters:

Traction battery

  • Instantaneous voltage, V
  • Instantaneous current in or out, A
  • Instantaneous power in or out, kW
  • Running capacity, Ah
  • Running energy, kWh
  • Present SOC, %
  • Temperature (highest of 2 zones), °C
  • Indication of direction of battery current, OUT (drive) or IN (regen or charging)
  • Cycle life counter, full cycles
  • Traction battery imbalance detection and measurement

Auxiliary 12V battery:

  • Instantaneous voltage (V)

Vehicle:

  • Current vehicle speed1,2
  • Energy consumption, Wh/mile and/or miles/kWh2
  • Odometer2
  • DTE (Distance to empty) estimation2
  • TTF (Time to Full) estimation in charging mode
  • Indication of charging status
  • Night time display dimming and HMI illumination
  • Sleep with wake up on ignition or charge
  • Automatic drive/charge/idle mode detection
  • No power consumed from onboard auxiliary 12V battery, no such battery is required for full functionality.

Instrument

  • Streaming running data out from the serial port
  • Download and Upload instrument configuration parameters, user preference, battery and vehicle parameters
  • Long retention of internal RTC setup for correct time stamping without power applied (~ 1 week).

External controls:

  • Stock analog fuel gauge drive
  • Charger disconnect after predefined charge is completed

EVisionTM consists of at least 4 sub-blocks - main controller, HMI (remote user interface via rotary encoder) shunt measurement PCB and external or in-dash display. Optional speed sensor is required for efficiency and distance estimation calculations. Inter-component communication is implemented via CAN bus. Front end measurement hardware is based on BRUSA Ah counter shunt and measurement PCB to maintain backward compatibility with legacy BRUSA Ah counters. Thus existing BRUSA Ah counter owners can keep their measurement board with shunt and upgrade only EVisionTM display and main controller. Display comes in 2 flavors: external in a spherical enclosure and internal - without enclosure (for in-dash integration). 12V auxiliary battery voltage is monitored, but not used to power EVisionTM. In fact 12V power doesn't have to be present for proper instrument operation. The power is supplied directly from the main traction pack and the power consumed is about 2 W in running mode and about 300 mW in sleep mode.

On this example of external display, vehicle efficiency (Wh/mile - US version) is configured for upper display, battery power (kW) - for lower display and battery relative state of charge (%SOC) - for the analog bar, acting as a fuel gauge. Relative SOC level is also outputted through the analog gauge driver as PWM signal.

1 US models use Imperial units (distance - miles, speed - MPH, tire pressure - PSI). EU models use metric units (distance - kilometers, speed - km/h, pressure - bars). Currently temperature is always expressed in °C. Computed values and correct units such as Wh/mile for US or Wh/km for EU are displayed accordingly.

2 Speed sensor required

 

Main electrical characteristics (preliminary, subject to revision):

  Model M3-GR-US, M3-GR-EU M2-BW-US, M2-BW-EU
  Display color   Upper digital - green, lower digital - red,
  analog bar - yellow
  Upper digital - white, lower digital - blue,
  analog bar - white and blue
  Measured current range   (0.01...250A or 0.02...500A in or out standard.
  Custom shunts for higher current up to 2,500A readout available.
  Resolution and accuracy reduced proportionally)
  Measured traction battery voltage   60...512 VDC
  Measured aux. 12V battery voltage   0...16 VDC
  Measured traction battery capacity   0...999 Ah
  Measured traction battery energy storage   0...999 kWh
  Measured traction battery relative SOC   0...100%
  Measured traction battery power   0...650 kW
  Measured temperature   -35°C...+99°C
  Full charge cycles counter   0...65535 cycles
  Driving efficiency (energy consumption)   0...999 Wh/mile (US),  0...999 Wh/km (EU)
  Peukert exponent configurable range   1.00...1.50
  Power supply current (from traction pack)   6 mA @ 350VDC, 20 mA @100 VDC (running mode, no optional expansion module)

 

Display unit dimensions

External display In-dash display

 evision_round_front-s.gif (3454 bytes)

evision_round_side-s.gif (4116 bytes)

evision_indash_face-s.gif (3674 bytes)

evision_indash_top-s.gif (1405 bytes)

 

Model selection matrix guide:

selection2tr.gif (6289 bytes)

* Currently the temperature is always displayed in °C.

 

Model comparison table:

   Parameter

M2 model M3 model
  Efficiency live data available   No Yes
  Analog fuel gauge driver available   No Yes
  Vehicle speed data available   No Yes
  Data streaming via serial interface   No Yes

  

 

NOTE: Currently only following models are available in pilot production:

MMC-M3-N00-GR-US, MMC-M3-N00-GR-EU
MMC-M3-N10-GR-US, MMC-M3-N10-GR-EU
MMC-M3-300-GR-US, MMC-M3-300-GR-EU
MMC-M3-310-GR-US, MMC-M3-310-GR-EU
MMC-M3-400-GR-US, MMC-M3-400-GR-EU
MMC-M3-410-GR-US, MMC-M3-410-GR-EU
MMC-M3-500-GR-US - special order, subject to additional lead time
MMC-M3-510-GR-US - special order, subject to additional lead time
MMC-M3-500-GR-EU - special order, subject to additional lead time
MMC-M3-510-GR-EU - special order, subject to additional lead time

 

Firmware and documentation downloads:

  EVision Set Up software for MS Windows (s/n prior to 50, 1.8MB zip file)
  EVision Set Up software for MS Windows (s/n 51 onwards, 2.1MB zip file)
  EVision main controller (SOCM) firmware (s/n 51 onwards, 106kb zip file)
  EVision Display (DD) firmware (s/n 51 onwards, 57kB zip file)
  User's manual download (draft, v 0.9.08, 1.3Mb pdf file, units s/n 1...50)
  User's manual download (draft, v 0.9.10, 871 kb pdf file, units s/n 51 and greater)
  NMEA serial data string fields definition (14 kb pdf file)
  RS232 streaming data string example (v3, 10 kb pdf file)
  CAN frame signals info (41 kb pdf file)
  CAN node TX signals info (16 kb pdf file)
  CAN node RX signals info (22kb pdf file)
  CAN frames info (37kb pdf file)
  CAN network info (10 kb pdf file)
  ECUs info (10 kb pdf file)

  Datapack for capture/plot utility developers

 

  Unit conversion page
  Price list
  Secure order form



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